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How a Czech Tyre Plant Solved Biofilm and Downtime Challenges

Our team conducted an extensive assessment and developed a tailored water treatment programme using our innovative Get Clean, Keep Clean approach at a tyre manufacturer in Czech Republic. They faced significant production disruptions due to excessive microbiological growth and biofilm formation in their cooling water systems.

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Case Study Highlight: Tyre Manufacturing in Czech Republic

Challenge: A leading tyre manufacturer faced significant production disruptions due to excessive microbiological growth and biofilm formation in their cooling water systems. These issues compromised product quality, increased downtime, and resulted in higher energy consumption.

Chem-Aqua Solution: Our team conducted an extensive assessment and developed a tailored water treatment programme using our innovative Get Clean, Keep Clean approach.

The programme included:

  • Detailed initial system cleaning with bioeXile-LF
  • Upgraded filtration and dosing systems with automated online monitoring
  • Continuous dosing of targeted Chem-Aqua patented chemistry including bioeXile, Handipak Solids, together with our recommended biocide.

Results:

  • Downtime for line maintenance significantly reduced from 14 days per year to 6.
  • Enhanced cooling water quality, ensuring product consistency and quality.
  • Lower energy consumption and higher overall reliability of production equipment.

These impressive outcomes have strengthened customer trust, leading to expanded collaboration across additional production lines.

For more information on this Chem-Aqua success story, or to find out how we can help your production or manufacturing operations, Contact us using the form below.

Article Overview

Publish date

03 July 2025

NCH Europe
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