{"id":61335,"date":"2024-10-10T17:21:38","date_gmt":"2024-10-10T17:21:38","guid":{"rendered":"https:\/\/www.ncheurope.com\/?page_id=61335"},"modified":"2024-10-10T17:21:39","modified_gmt":"2024-10-10T17:21:39","slug":"closed-loop-clean-up-bioexile-greenlife-filter","status":"publish","type":"page","link":"https:\/\/www.ncheurope.com\/en\/closed-loop-clean-up-bioexile-greenlife-filter\/","title":{"rendered":"Closed Loop Clean Up: bioeXile &amp;amp; Greenlife Filter"},"content":{"rendered":"\n<div class=\"text-image-cta-block paddingTopLarge paddingBottomXSmall secondaryChemAqua bg-primaryOffWhite  bg-no-repeat bg-contain bg-right-bottom\">\n    <div class=\"container flex flex-col lg:flex-row\">\n        <div class=\"text-container flex flex-col items-start lg:basis-3\/6 lg:pr-[90px]\">\n                        <h2 class=\"heading-2 text-secondaryChemAqua\">Closed Loop Clean Up: bioeXile &amp; Greenlife Filter<\/h2>                            <div class=\"text-container\">\n                    <ul>\n<li><b>Industry: <\/b>Personal Hygiene Products<\/li>\n<li><b>Application:<\/b>Closed, Chilled Loop System<\/li>\n<li><b>Problem<\/b><b>:<\/b> Microbiological Issues, High Iron Levels and Inadequate Maintenance<\/li>\n<li><b>Solution<\/b>: <i>Get Clean, Keep Clean<\/i> programme included Greenlife filtration, bioeXile-L, biocide and corrosion inhibitor.<\/li>\n<li><b><b>Results: <\/b><\/b>Total dissolved Iron reduced from 20ppm to &lt;1pmm in 3 months + Pseudomonas counts reduced from 20,000 to 1cfu\/100 ml<br \/>\n<b><b><br \/>\n<\/b><\/b><br \/>\n<b><br \/>\n<\/b><\/li>\n<\/ul>\n                <\/div>\n                                <\/div>\n                    <div class=\"image-container lg:basis-3\/6 relative flex flex-col mt-[24px] lg:mt-0\">\n                <div class=\"skewed-image-container min-h-[388px] bg-no-repeat bg-cover bg-center skewedImageLarge shadow-[0_10px_10px_0_rgba(109,106,112,0.15)]\" style=\"background-image: url(https:\/\/www.ncheurope.com\/wp-content\/uploads\/2024\/10\/personal-hygiene-products.jpg);\"><\/div>\n            <\/div>\n                    <\/div>\n<\/div>\n\n\n<div class=\"title-text-block secondaryChemAqua paddingTopXSmall paddingBottomXSmall\">\n    <div class=\"container\">\n                <p><b>The Client<\/b><\/p>\n<p>A manufacturer of personal hygiene products had a\u00a0 closed, chilled loop of ~55 m3, providing process cooling to a number of plate heat exchangers and mixing vessels. The system suffered from longstanding microbiological issues, high iron levels and has been flushed previously in Summer 2018 by a different supplier, but not treated or maintained after this. In order to improve the condition of the system, the plan was to introduce bioeXile and circulate on-line, in conjunction with the installation of a by-pass filtration unit (Greenlife filter), before completing a balanced system flush, prior to application of corrosion inhibitor and biocide.<\/p>\n    <\/div>\n<\/div>\n\n\n<div class=\"text-image-cta-block paddingTopNone paddingBottomNone secondaryChemAqua bg-white  bg-no-repeat bg-contain bg-right-bottom\">\n    <div class=\"container flex flex-col lg:flex-row\">\n        <div class=\"text-container flex flex-col items-start lg:basis-3\/6 lg:pr-[90px]\">\n                                                    <div class=\"text-container\">\n                    <p><b>Solution<\/b><\/p>\n<ul>\n<li><span style=\"background-color: rgb(255 255 255\/var(--tw-bg-opacity)); color: var(--tw-prose-body); font-size: 1rem;\">Greenlife filtration unit installed initially with 50 micron bag<\/span><\/li>\n<li>bioeXile-L dosed<\/li>\n<li>System circulated for 6 hours<\/li>\n<li>MB4110 biocide added<\/li>\n<li>Water quality monitored during the next two weeks<\/li>\n<li>Filter bag size reduced to 5 micron<\/li>\n<li>System flushed for 48 hours<\/li>\n<li>Further additions of MB215<\/li>\n<li>CA52310 corrosion inhibitor applied<b><br \/>\n<\/b><\/li>\n<\/ul>\n                <\/div>\n                                <\/div>\n                    <div class=\"image-container lg:basis-3\/6 relative flex flex-col mt-[24px] lg:mt-0\">\n                <div class=\"skewed-image-container min-h-[388px] bg-no-repeat bg-cover bg-center skewedImageLarge shadow-[0_10px_10px_0_rgba(109,106,112,0.15)]\" style=\"background-image: url(https:\/\/www.ncheurope.com\/wp-content\/uploads\/2024\/10\/Greenlife-filter2.jpg);\"><\/div>\n            <\/div>\n                    <\/div>\n<\/div>\n\n\n<div class=\"title-text-block secondaryChemAqua paddingTopXSmall paddingBottomXSmall\">\n    <div class=\"container\">\n                <p><b>Results<\/b><\/p>\n<ul>\n<li>Filters and magnetic bars showed significant build up after 48 hours.<\/li>\n<li>Pseudomonas counts dropped from 20,000 to 1 cfu\/100 ml upon dosage of MB4110. SRB not detected.<\/li>\n<li>Pseudomonas level increases to &gt;1,000,000 cfu\/100 ml due to extended presence of bioeXile enabling biofilm removal. SRB present.<\/li>\n<li>Addition of MB215 reduces Pseudomonas count to ~20,000 cfu\/100 ml. SRB present<\/li>\n<li>System flush reduces Total Iron Level from ~20 to 0.7 ppm and Pseudomonas to 6 cfu\/100 ml &amp; no SRB detected.<\/li>\n<li>On-going monitoring of inhibitor, corrosion rates and microbiological levels to ensure control retained.<\/li>\n<\/ul>\n    <\/div>\n<\/div>\n\n\n<div class=\"wp-block-group is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:100%\">\n<div class=\"wp-block-group alignfull is-layout-constrained wp-block-group-is-layout-constrained\">\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-full is-style-default\"><img decoding=\"async\" width=\"267\" height=\"357\" data-id=\"62026\" src=\"https:\/\/www.ncheurope.com\/wp-content\/uploads\/2024\/10\/Greenlife-before.jpg\" alt=\"\" class=\"wp-image-62026\" srcset=\"https:\/\/www.ncheurope.com\/wp-content\/uploads\/2024\/10\/Greenlife-before.jpg 267w, https:\/\/www.ncheurope.com\/wp-content\/uploads\/2024\/10\/Greenlife-before-224x300.jpg 224w\" sizes=\"(max-width: 267px) 100vw, 267px\" \/><figcaption class=\"wp-element-caption\">Clean 50 micron filter (Before)<\/figcaption><\/figure>\n\n\n\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" width=\"267\" height=\"356\" data-id=\"62007\" src=\"https:\/\/www.ncheurope.com\/wp-content\/uploads\/2024\/10\/Greenlife-After.jpg\" alt=\"\" class=\"wp-image-62007\" srcset=\"https:\/\/www.ncheurope.com\/wp-content\/uploads\/2024\/10\/Greenlife-After.jpg 267w, https:\/\/www.ncheurope.com\/wp-content\/uploads\/2024\/10\/Greenlife-After-225x300.jpg 225w\" sizes=\"(max-width: 267px) 100vw, 267px\" \/><figcaption class=\"wp-element-caption\">Filter with accumulation after 48 Hours<\/figcaption><\/figure>\n<\/figure>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"text-image-cta-block paddingTopMedium paddingBottomNone secondaryChemAqua bg-white  bg-no-repeat bg-contain bg-left-bottom\">\n    <div class=\"container flex flex-col lg:flex-row-reverse gap-10\">\n        <div class=\"text-container flex flex-col items-start lg:basis-3\/6 lg:pl-[90px]\">\n                        <h2 class=\"heading-2 text-secondaryChemAqua\">Addressing Pseudomonas with bioeXile-L<\/h2>                            <div class=\"text-container\">\n                    <p><strong>On-line cleaning and system flush<\/strong><\/p>\n<ul>\n<li>The system had several secondary loops, with many short dead-legs.<\/li>\n<li>Breakdown of the biofilm matrix by the bioexile-L released <i>Pseudomonas<\/i> bacteria and the anaerobic SRB.<\/li>\n<\/ul>\n                <\/div>\n                                <\/div>\n                    <div class=\"image-container lg:basis-3\/6 relative flex flex-col mt-[24px] lg:mt-0\">\n                <div class=\"skewed-image-container min-h-[388px] bg-no-repeat bg-cover bg-center skewedImageLarge-flipped shadow-[0_10px_10px_0_rgba(109,106,112,0.15)]\" style=\"background-image: url(https:\/\/www.ncheurope.com\/wp-content\/uploads\/2024\/10\/Greenlife-5micron-filter2.jpg);\"><\/div>\n            <\/div>\n                    <\/div>\n<\/div>\n\n\n<div class=\"title-text-block secondaryChemAqua paddingTopXSmall paddingBottomNone\">\n    <div class=\"container\">\n                <ul>\n<li>Initial dose of MB4110 saw <i>Pseudomonas<\/i> counts lowered to virtually zero but the condition of pipe-work and presence of areas of poor circulation enabled levels to increase.<\/li>\n<li>Further biocide additions and the subsequent system flush, significantly reduced Pseudomonas level, with SRB not detected.<\/li>\n<li>A combination of on-going filtration (Greenlife filter \u2013 50 to 5 micron filters) and system flushing reduced the Total Iron levels from ~20 to &lt;1 ppm.<\/li>\n<\/ul>\n    <\/div>\n<\/div>\n\n\n<div class=\"wp-block-group is-layout-flow wp-block-group-is-layout-flow\">\n<div class=\"wp-block-group alignwide is-layout-constrained wp-block-group-is-layout-constrained\">\n<div class=\"wp-block-columns alignwide is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-2 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-full\"><img decoding=\"async\" width=\"847\" height=\"568\" data-id=\"62134\" src=\"https:\/\/www.ncheurope.com\/wp-content\/uploads\/2024\/10\/greenlife-filter1.jpg\" alt=\"\" class=\"wp-image-62134\" srcset=\"https:\/\/www.ncheurope.com\/wp-content\/uploads\/2024\/10\/greenlife-filter1.jpg 847w, https:\/\/www.ncheurope.com\/wp-content\/uploads\/2024\/10\/greenlife-filter1-300x201.jpg 300w, https:\/\/www.ncheurope.com\/wp-content\/uploads\/2024\/10\/greenlife-filter1-768x515.jpg 768w\" sizes=\"(max-width: 847px) 100vw, 847px\" \/><\/figure>\n<\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-3 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image alignwide size-full\"><img decoding=\"async\" width=\"847\" height=\"576\" data-id=\"62153\" src=\"https:\/\/www.ncheurope.com\/wp-content\/uploads\/2024\/10\/greenlife-filter2-1.jpg\" alt=\"\" class=\"wp-image-62153\" srcset=\"https:\/\/www.ncheurope.com\/wp-content\/uploads\/2024\/10\/greenlife-filter2-1.jpg 847w, https:\/\/www.ncheurope.com\/wp-content\/uploads\/2024\/10\/greenlife-filter2-1-300x204.jpg 300w, https:\/\/www.ncheurope.com\/wp-content\/uploads\/2024\/10\/greenlife-filter2-1-768x522.jpg 768w\" sizes=\"(max-width: 847px) 100vw, 847px\" \/><\/figure>\n<\/figure>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n\n\n<div class=\"sticky-page-nav-block secondaryChemAqua hidden lg:block\">\n    <div class=\"sticky-page-nav bg-secondaryChemAqua border-t border-primaryOffWhite\/20 py-3\">\n        <div class=\"container flex flex-row items-center justify-between\">\n            \n                            <p class=\"text-lightSm !mb-0 mr-10\">Jump To:<\/p>\n                <div class=\"nav-container flex flex-row items-center w-full max-w-[75%] overflow-x-scroll\">\n                    <a href=\"\/\" class=\"sticky-nav-item-top jump-to-top text-white bg-secondaryChemAqua hover:bg-white hover:text-secondaryChemAqua text-[16px] leading-[16px] px-5 py-3 rounded-[23px] transition-all active\">Overview<\/a>\n                                            <a href=\"#history.back()\" 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